Chicago Electric Power Screwdriver 9624 User Manual

ELECTRIC DRYWALL  
SCREWDRIVER  
Model 9624  
SET up AnD OpERATIng InSTRuCTIOnS  
Visit our website at: http://www.harborfreight.com  
Read this material before using this product.  
Failure to do so can result in serious injury.  
SAVE ThIS MAnuAL.  
Copyright© 2003 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork  
contained herein may be reproduced in any shape or form without the express written consent of  
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing  
improvements, actual product may differ slightly from the product described herein. Tools required for  
assembly and service may not be included.  
For technical questions or replacement parts, please call 1-800-444-3353.  
Manual Revised 10d  
 
ranges and refrigerators. There is an  
increased risk of electric shock if your  
body is grounded.  
up or carrying the tool. Carrying  
power tools with your finger on the  
switch or energizing power tools that  
have the switch on invites accidents.  
c. Do not expose power tools to rain  
or wet conditions. Water entering  
a power tool will increase the risk of  
electric shock.  
d. Remove any adjusting key or wrench  
before turning the power tool on.  
A wrench or a key left attached to a  
rotating part of the power tool may result  
in personal injury.  
d. Do not abuse the cord. never use  
the cord for carrying, pulling or  
unplugging the power tool. Keep  
cord away from heat, oil, sharp  
edges or moving parts. Damaged  
or entangled cords increase the risk of  
electric shock.  
e. Do not overreach. Keep proper  
footing and balance at all times. This  
enables better control of the power tool  
in unexpected situations.  
f. Dress properly. Do not wear loose  
clothing or jewelry. Keep your hair,  
clothing and gloves away from  
moving parts. Loose clothes, jewelry  
or long hair can be caught in moving  
parts.  
e. When operating a power tool  
outdoors, use an extension cord  
suitable for outdoor use. Use of a  
cord suitable for outdoor use reduces  
the risk of electric shock.  
f. If operating a power tool in a damp  
location is unavoidable, use a  
g. If devices are provided for the  
connection of dust extraction and  
collection facilities, ensure these are  
connected and properly used. Use of  
these devices can reduce dust-related  
hazards.  
ground Fault Circuit Interrupter  
(gFCI) protected supply. Use of a  
GFCI reduces the risk of electric shock.  
3. personal safety  
h. Only use safety equipment that has  
been approved by an appropriate  
standards agency. Unapproved  
a. Stay alert, watch what you are  
doing and use common sense when  
operating a power tool. Do not use  
a power tool while you are tired or  
under the influence of drugs, alcohol  
or medication. A moment of inattention  
while operating power tools may result  
in serious personal injury.  
safety equipment may not provide  
adequate protection. Eye protection  
must be ANSI-approved and breathing  
protection must be NIOSH-approved for  
the specific hazards in the work area.  
4. power tool use and care  
b. use personal protective equipment.  
Always wear eye protection. Safety  
equipment such as dust mask, non-  
skid safety shoes, hard hat, or hearing  
protection used for appropriate  
a. Do not force the power tool. use  
the correct power tool for your  
application. The correct power tool will  
do the job better and safer at the rate  
for which it was designed.  
conditions will reduce personal injuries.  
c. prevent unintentional starting.  
Ensure the switch is in the off-  
b. Do not use the power tool if the  
switch does not turn it on and off.  
Any power tool that cannot be controlled  
position before connecting to power  
source and/or battery pack, picking  
SKU 9624  
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Page 3  
 
with the switch is dangerous and must  
be repaired.  
Screwdriver and Impact Wrench  
Safety Warnings  
c. Disconnect the plug from the power  
source and/or the battery pack from  
the power tool before making any  
adjustments, changing accessories,  
or storing power tools. Such  
preventive safety measures reduce  
the risk of starting the power tool  
accidentally.  
1. hold power tools by insulated  
gripping surfaces when performing  
an operation where the cutting tool  
may contact hidden wiring or its own  
cord. Contact with a ″live″ wire will make  
exposed metal parts of the tool ″live″ and  
shock the operator.  
d. Store idle power tools out of the  
reach of children and do not allow  
persons unfamiliar with the power  
tool or these instructions to operate  
the power tool. Power tools are  
dangerous in the hands of untrained  
users.  
2. Maintain labels and nameplates on  
the tool. These carry important safety  
information. If unreadable or missing,  
contact Harbor Freight Tools for a  
replacement.  
3. Avoid unintentional starting. Prepare to  
begin work before turning on the tool.  
e. Maintain power tools. Check for  
misalignment or binding of moving  
parts, breakage of parts and any  
other condition that may affect the  
power tool’s operation. If damaged,  
have the power tool repaired before  
use. Many accidents are caused by  
poorly maintained power tools.  
4. Do not lay the tool down until it has come  
to a complete stop. Moving parts can  
grab the surface and pull the tool out of  
your control.  
5. When using a handheld power tool,  
maintain a firm grip on the tool with both  
hands to resist starting torque.  
f. Keep cutting tools sharp and clean.  
Properly maintained cutting tools with  
sharp cutting edges are less likely to  
bind and are easier to control.  
6. Do not leave the tool unattended when  
it is plugged into an electrical outlet.  
Turn off the tool, and unplug it from its  
electrical outlet before leaving.  
g. use the power tool, accessories  
and tool bits etc. in accordance  
with these instructions, taking into  
account the working conditions and  
the work to be performed. Use of  
the power tool for operations different  
from those intended could result in a  
hazardous situation.  
7. This product is not a toy. Keep it out of  
reach of children.  
8. People with pacemakers should  
consult their physician(s) before use.  
Electromagnetic fields in close proximity  
to heart pacemaker could cause  
pacemaker interference or pacemaker  
failure. In addition, people with  
pacemakers should:  
5. Service  
a. have your power tool serviced by a  
qualified repair person using only  
identical replacement parts. This will  
ensure that the safety of the power tool  
is maintained.  
• Avoid operating alone.  
• Do not use with Trigger locked on.  
• Properly maintain and inspect to avoid  
electrical shock.  
• Any power cord must be properly  
Page 4  
For technical questions, please call 1-800-444-3353.  
SKU 9624  
 
grounded. Ground Fault Circuit  
Interrupter (GFCI) should also be  
implemented – it prevents sustained  
electrical shock.  
Vibration Safety  
This tool vibrates during use. Repeated  
or long-term exposure to vibration may  
cause temporary or permanent physical  
injury, particularly to the hands, arms  
and shoulders. To reduce the risk of  
vibration-related injury:  
9. WARNING: Some dust created by power  
sanding, sawing, grinding, drilling, and  
other construction activities, contains  
chemicals known [to the State of  
1. Anyone using vibrating tools regularly  
or for an extended period should first  
be examined by a doctor and then have  
regular medical check-ups to ensure  
medical problems are not being caused  
or worsened from use. Pregnant  
women or people who have impaired  
blood circulation to the hand, past hand  
injuries, nervous system disorders,  
diabetes, or Raynaud’s Disease  
California] to cause cancer, birth defects  
or other reproductive harm. Some  
examples of these chemicals are:  
• Lead from lead-based paints  
• Crystalline silica from bricks and  
cement or other masonry products  
• Arsenic and chromium from chemically  
treated lumber  
Your risk from these exposures varies,  
depending on how often you do this type  
of work. To reduce your exposure to  
these chemicals: work in a well ventilated  
area, and work with approved safety  
equipment, such as those dust masks  
that are specially designed to filter out  
microscopic particles. (California Health  
& Safety Code § 25249.5, et seq.)  
should not use this tool. If you feel any  
symptoms related to vibration (such as  
tingling, numbness, and white or blue  
fingers), seek medical advice as soon as  
possible.  
2. Do not smoke during use. Nicotine  
reduces the blood supply to the hands  
and fingers, increasing the risk of  
vibration-related injury.  
10. WARNING: Handling the cord on this  
product will expose you to lead, a  
chemical known to the State of California  
to cause cancer, and birth defects or  
other reproductive harm. Wash hands  
after handling. (California Health &  
Safety Code § 25249.5, et seq.)  
3. Wear suitable gloves to reduce the  
vibration effects on the user.  
4. Use tools with the lowest vibration when  
there is a choice.  
11. The warnings, precautions, and  
instructions discussed in this instruction  
manual cannot cover all possible  
conditions and situations that may occur.  
It must be understood by the operator  
that common sense and caution are  
factors which cannot be built into this  
product, but must be supplied by the  
operator.  
5. Include vibration-free periods each day  
of work.  
6. Grip tool as lightly as possible (while still  
keeping safe control of it). Let the tool  
do the work.  
7. To reduce vibration, maintain the tool  
as explained in this manual. If any  
abnormal vibration occurs, stop use  
immediately.  
SKU 9624  
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Page 5  
 
away from the user, reducing the risk of  
electric shock. (See 3-prong plug and  
Outlet.)  
SAVE ThESE  
InSTRuCTIOnS.  
2. The grounding prong in the plug is  
connected through the green wire inside  
the cord to the grounding system in the  
tool. The green wire in the cord must  
be the only wire connected to the tool’s  
grounding system and must never be  
attached to an electrically “live” terminal.  
(See 3-prong plug and Outlet.)  
gROunDIng  
TO pREVEnT  
ELECTRIC ShOCK  
AnD DEATh FROM InCORRECT  
gROunDIng WIRE  
COnnECTIOn:  
Check with a qualified electrician  
if you are in doubt as to whether  
the outlet is properly grounded.  
Do not modify the power cord  
plug provided with the tool.  
never remove the grounding  
prong from the plug. Do not use  
the tool if the power cord or plug  
is damaged. If damaged, have it  
repaired by a service facility  
before use. If the plug will not fit  
the outlet, have a proper outlet  
installed by a qualified  
3. The tool must be plugged into an  
appropriate outlet, properly installed and  
grounded in accordance with all codes  
and ordinances. The plug and outlet  
should look like those in the preceding  
illustration. (See 3-prong plug and  
Outlet.)  
Double Insulated Tools: Tools with  
Two prong plugs  
electrician.  
grounded Tools: Tools with Three  
prong plugs  
Outlets for 2-prong plug  
1. Tools marked “Double Insulated” do not  
require grounding. They have a special  
double insulation system which satisfies  
OSHA requirements and complies with  
the applicable standards of Underwriters  
Laboratories, Inc., the Canadian  
3-prong plug and Outlet  
1. Tools marked with “Grounding Required”  
have a three wire cord and three prong  
grounding plug. The plug must be  
Standard Association, and the National  
Electrical Code.  
2. Double insulated tools may be used in  
either of the 120 volt outlets shown in the  
preceding illustration. (See Outlets for  
2-prong plug.)  
connected to a properly grounded outlet.  
If the tool should electrically malfunction  
or break down, grounding provides a  
low resistance path to carry electricity  
Page 6  
For technical questions, please call 1-800-444-3353.  
SKU 9624  
 
Extension Cords  
RECOMMEnDED MInIMuM WIRE gAugE  
FOR EXTEnSIOn CORDS* (120/240 VOLT)  
1. Grounded tools require a three wire  
extension cord. Double Insulated  
tools can use either a two or three wire  
extension cord.  
EXTEnSIOn CORD  
nAMEpLATE  
LEngTh  
AMpERES  
(at full load)  
25’ 50’ 75’ 100’ 150’  
0 – 2.0  
2.1 – 3.4  
18  
18  
18  
18  
18  
14  
12  
18  
18  
18  
16  
14  
12  
10  
18  
18  
16  
14  
12  
10  
-
18  
16  
14  
12  
10  
-
16  
14  
12  
12  
-
2. As the distance from the supply outlet  
increases, you must use a heavier gauge  
extension cord. Using extension cords  
with inadequately sized wire causes a  
serious drop in voltage, resulting in loss  
of power and possible tool damage.  
(See Table A.)  
3.5 – 5.0  
5.1 – 7.0  
7.1 – 12.0  
12.1 – 16.0  
16.1 – 20.0  
-
-
-
* Based on limiting the line volt-  
age drop to five volts at 150% of  
the rated amperes.  
TABLE A  
3. The smaller the gauge number of the  
wire, the greater the capacity of the cord.  
For example, a 14 gauge cord can carry  
a higher current than a 16 gauge cord.  
(See Table A.)  
Symbology  
Double Insulated  
4. When using more than one extension  
cord to make up the total length, make  
sure each cord contains at least the  
minimum wire size required.  
Canadian Standards Association  
Underwriters Laboratories, Inc.  
Volts Alternating Current  
Amperes  
(See Table A.)  
5. If you are using one extension cord for  
more than one tool, add the nameplate  
amperes and use the sum to determine  
the required minimum cord size.  
(See Table A.)  
V~  
A
No Load Revolutions per Minute  
(RPM)  
n xxxx/min.  
0
6. If you are using an extension cord  
outdoors, make sure it is marked with the  
suffix “W-A” (“W” in Canada) to indicate it  
is acceptable for outdoor use.  
7. Make sure the extension cord is properly  
wired and in good electrical condition.  
Always replace a damaged extension  
cord or have it repaired by a qualified  
electrician before using it.  
8. Protect the extension cords from sharp  
objects, excessive heat, and damp or  
wet areas.  
SKU 9624  
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Page 7  
 
SpECIFICATIOnS  
ASSEMBLY InSTRuCTIOnS  
nOTE: For additional information regarding  
the parts listed in the following pages,  
refer to the Assembly Diagram near the  
end of this manual.  
Electrical Input 120 V~ / 60 Hz / 4.2 A (Rated)  
Motor Speed  
Drive  
2250 RPM (No Load) VSR  
1/4” Hex  
Additional  
Features  
All Ball Bearing Construction  
Trigger Lock Switch  
Metal Gear Housing  
Removable & Adjustable  
Depth Collar  
TO pREVEnT  
SERIOuS InJuRY  
FROM ACCIDEnTAL  
OpERATIOn:  
1/4” Magnetic Bit Holder  
unplug the power Cord (43) from  
its electrical outlet before adding  
any accessories or making any  
adjustments to the tool.  
Accessories  
Phillips Bit (Qty. 4)  
Slotted Insert Bit (Qty. 2)  
E194601  
To Change Bit Tip holders:  
unpACKIng  
1. Pull forward on the Depth Collar (2) and  
remove it from the Clutch Housing (5).  
(See Figure A.)  
When unpacking, make sure that the  
item is intact and undamaged. If any parts  
are missing or broken, please call Harbor  
Freight Tools at 1-800-444-3353 as soon as  
possible.  
2. Pull the Bit Tip Holder (4) straight out  
with pliers if it is difficult to remove.  
(See Figure A.)  
3. Push the new Bit Tip Holder (4) into the  
Spindle (7) until the shank of the Bit Tip  
Holder snaps in place. (See Figure A.)  
4. Replace the Depth Collar (2) onto the  
Clutch Housing (5). Make sure to align  
the ribs on the inside of the Depth Collar  
with the grooves on the outside of the  
Clutch Housing before snapping the  
Depth Collar in place. (See Figure A.)  
BIT (3)  
BIT TIp hOLDER (4)  
DEpTh COLLAR (2)  
SpInDLE  
(7)  
CLuTCh  
hOuSIng  
(5)  
FIguRE A  
Page 8  
For technical questions, please call 1-800-444-3353.  
SKU 9624  
 
make sure the Trigger Lock mechanism  
is working properly. Always release  
the Trigger Lock mechanism before  
disconnecting the Drywall Screwdriver  
from its electrical outlet. Failure to do so  
will cause the tool to start immediately  
the next time it is plugged in, resulting  
in possible injury or property damage.  
(See Figure B.)  
To Change The Bit:  
1. Pull forward on the Depth Collar (2) and  
remove it from the Clutch Housing (5).  
(See Figure A.)  
2. Pull the Bit (3) straight out with pliers if it  
is difficult to remove. (See Figure A.)  
3. Push the new Bit (3) into the Bit Tip  
Holder (4) until the shank of the Bit  
snaps in place. (See Figure A.)  
3. The Drywall Screwdriver also features a  
Forward/Reverse Switch. The Forward/  
Reverse Switch is used to reverse  
the rotation of the Bit for backing out  
screws. To reverse the rotation, turn  
off the Drywall Screwdriver and push  
the Forward/Reverse Switch to the right  
(when viewed from the back of the tool).  
To position the Forward/Reverse Switch  
for forward operation, turn off the tool  
and push the Forward/Reverse Switch to  
the left. (See Figure B.)  
4. Replace the Depth Collar (2) onto the  
Clutch Housing (5). Align the ribs on  
the inside of the Depth Collar with the  
grooves on the outside of the Clutch  
Housing before snapping the Depth  
Collar in place. (See Figure A.)  
OpERATIng InSTRuCTIOnS  
1. To start the Drywall Screwdriver, depress  
the Trigger (38). To stop the tool, release  
the Trigger. The variable speed Trigger  
permits speed control. The farther the  
Trigger is depressed, the higher the  
4. The Depth Collar (part #2) allows the  
operator to increase or decrease the  
fastening depth. To seat a screw deeper  
in a workpiece, turn the Depth Collar to  
the right. To seat a screw higher in a  
workpiece, turn the Depth Collar to the  
left. (See Figures A and B.)  
speed of the Tool. (See Figure B.)  
2. To lock the Trigger (38) in the “ON”  
position for continuous operation,  
depress the Trigger and push in on the  
Trigger Lock (39). The tool will continue  
to run. To turn off the tool, squeeze and  
release the Trigger once. Prior to using  
the Drywall Screwdriver (each time),  
DEpTh  
FORWARD/REVERSE  
SWITCh  
COLLAR  
(2)  
TRIggER  
LOCK (39)  
TRIggER  
(38)  
FIguRE B  
SKU 9624  
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Page 9  
 
InSpECTIOn, MAInTEnAnCE,  
AnD CLEAnIng  
pLEASE READ ThE  
FOLLOWIng CAREFuLLY  
TO pREVEnT  
SERIOuS InJuRY  
FROM ACCIDEnTAL  
OpERATIOn:  
THE MANUFACTURER AND/OR  
DISTRIBUTOR HAS PROVIDED THE  
PARTS LIST AND ASSEMBLY DIAGRAM IN  
THIS MANUAL AS A REFERENCE TOOL  
unplug the power Cord (43) from ONLY. NEITHER THE MANUFACTURER  
its electrical outlet before  
performing any inspection,  
maintenance, or cleaning  
procedures.  
OR DISTRIBUTOR MAKES ANY  
REPRESENTATION OR WARRANTY OF  
ANY KIND TO THE BUYER THAT HE  
OR SHE IS QUALIFIED TO MAKE ANY  
REPAIRS TO THE PRODUCT, OR THAT HE  
OR SHE IS QUALIFIED TO REPLACE ANY  
PARTS OF THE PRODUCT. IN FACT, THE  
MANUFACTURER AND/OR DISTRIBUTOR  
EXPRESSLY STATES THAT ALL REPAIRS  
AND PARTS REPLACEMENTS SHOULD  
BE UNDERTAKEN BY CERTIFIED AND  
LICENSED TECHNICIANS, AND NOT BY  
THE BUYER. THE BUYER ASSUMES ALL  
RISK AND LIABILITY ARISING OUT OF  
HIS OR HER REPAIRS TO THE ORIGINAL  
PRODUCT OR REPLACEMENT PARTS  
THERETO, OR ARISING OUT OF HIS OR  
HER INSTALLATION OF REPLACEMENT  
PARTS THERETO.  
1. BEFORE EACh uSE, inspect the  
general condition of the Drywall  
Screwdriver. Check for loose screws,  
misalignment or binding of moving parts,  
damaged electrical wiring, damaged  
accessories, and any other condition  
that may affect its safe operation. If  
abnormal noise or vibration occurs, have  
the problem corrected before further use.  
Do not use damaged equipment.  
2. AT LEAST OnCE WEEKLY: With the  
Drywall Screwdriver running, blow dirt  
and dust out of all air vents of the tool  
with dry air. Also, the Depth Collar (2)  
should be removed and drywall dust  
blown out of the Clutch Housing (5).  
Be sure to wear safety impact eye  
goggles when performing these  
procedures.  
3. TO CLEAn ThE EXTERIOR pLASTIC  
pARTS: Use only a clean cloth and  
mild detergent to clean the body of  
the Drywall Screwdriver. Do not use  
solvents. Do not immerse any part of the  
tool in liquid.  
Page 10  
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SKU 9624  
 
pARTS LIST AnD DIAgRAM  
part  
1
2
3
4
5
6
7
8
Description  
part  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
Description  
part  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
Description  
Locator  
Spindle  
Brush Holder  
Depth Collar  
Bit  
Bit Tip Holder  
Clutch Housing  
Shaft Seal  
Spindle  
Steel Ball  
Clutch  
Retaining Ring  
Guide  
Spring  
Bearing Retainer  
Ball Bearing  
Gear Case  
Screw (4.2 x 40)  
Needle Bearing  
Thrust Washer  
Gear Case  
Thrust Washer  
Pinion and Gear  
Gasket  
Gear Case Cover  
Ball Bearing  
Fan  
Lead  
Brush  
Trigger  
Trigger Lock  
Cord Clamp  
Screw (4.2 x 14)  
Cord Protector  
Power Cord/Plug  
Handle Cover  
Screw (4.2 x 18)  
Terminal  
Needle Bearing  
Thrust Washer  
Bearing  
Screw (4.2 x 25)  
Capacitor  
9
10  
11  
12  
13  
14  
15  
16  
17  
Armature  
Cup  
Baffle  
Screw & Washer  
Stator  
Motor Housing  
Warning Label  
Nameplate  
9
10 12 11 10  
9
8 7  
6
5
4
3
2
1
16  
15  
18  
19  
20  
21  
47  
23  
24  
25  
26  
27  
28  
14 13  
48 48  
49  
47  
22  
17  
50  
34  
32  
29  
30  
44  
31  
45  
38  
40  
39  
28  
35  
46  
37  
36  
41  
33  
42  
51  
43  
REV 10d  
SKU 9624  
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Page 11  
 
Record product’s Serial number here:  
note: If product has no serial number, record month and year of purchase instead.  
note: Some parts are listed and shown for illustration purposes only, and are not available  
individually as replacement parts.  
To take advantage of this warranty,  
the product or part must be returned to us  
LIMITED 90 DAY WARRAnTY  
Harbor Freight Tools Co. makes every  
effort to assure that its products meet  
with transportation charges prepaid. Proof  
of purchase date and an explanation of the  
complaint must accompany the merchandise.  
If our inspection verifies the defect, we  
will either repair or replace the product at  
our election or we may elect to refund the  
purchase price if we cannot readily and  
quickly provide you with a replacement. We  
will return repaired products at our expense,  
but if we determine there is no defect, or that  
the defect resulted from causes not within the  
scope of our warranty, then you must bear the  
cost of returning the product.  
high quality and durability standards, and  
warrants to the original purchaser that this  
product is free from defects in materials and  
workmanship for the period of 90 days from  
the date of purchase. This warranty does not  
apply to damage due directly or indirectly,  
to misuse, abuse, negligence or accidents,  
repairs or alterations outside our facilities,  
criminal activity, improper installation, normal  
wear and tear, or to lack of maintenance. We  
shall in no event be liable for death, injuries  
to persons or property, or for incidental,  
contingent, special or consequential damages  
arising from the use of our product. Some  
states do not allow the exclusion or limitation  
of incidental or consequential damages,  
so the above limitation of exclusion may  
not apply to you. THIS WARRANTY IS  
EXPRESSLY IN LIEU OF ALL OTHER  
WARRANTIES, EXPRESS OR IMPLIED,  
INCLUDING THE WARRANTIES OF  
This warranty gives you specific legal  
rights and you may also have other rights  
which vary from state to state.  
3491 Mission Oaks Blvd. • PO Box 6009  
Camarillo, CA 93011 • (800) 444-3353  
MERCHANTABILITY AND FITNESS.  
Page 12  
For technical questions, please call 1-800-444-3353.  
SKU 9624  
 

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