Berkel Grinder E 222 User Manual

OWNER/OPERATOR  
MANUAL  
MODEL  
E-222  
GRINDER  
NOTICIA IMPORTANTE  
IMPORTANT NOTICE  
Este manual contiene importantes instrucciones  
de seguridad que deben ser seguidas el pie de la  
letra cuando utilice esta maquina.  
This manual contains Important Safety  
Instructions which must be strictly  
followed when using this equipment.  
BK46705 (February 2002)  
 
TABLE OF CONTENTS  
Page  
General Safety Instructions .............................................................................................................. 2-3  
Equipment Identification ......................................................................................................................4  
Installation ............................................................................................................................................5  
Operating Instructions ..........................................................................................................................6  
Cleaning and Maintenance ...................................................................................................................7  
Maintenance .........................................................................................................................................8  
Troubleshooting....................................................................................................................................8  
Repair Parts/Repair Service ..................................................................................................................8  
Specifications .......................................................................................................................................9  
Parts ......................................................................................................................................................9  
Warranty .............................................................................................................................................10  
Berkel Company • World’s Leading Manufacturer of Slicers and Food Processing Equipment  
BERKELCOMPANY  
4406TechnologyDrive·SouthBend,Indiana46628-9700  
574/232-8222·Fax574/232-8116  
(800)348-0251  
PrintedinUSA BerkelCompanyPartNo. 3175-00560
 
PELIGRO  
CUCHILLA FILOSA  
para evitar serios accidentes a su  
persona siga las instrucciones de este  
manual y  
1.  
NUNCA toque esta maquina sin la capacitacion adequada, ni sin autorizaciùn  
de su supervisor.  
2.  
3.  
SIEMPRE vea que la base del recipienta este bien atornillada y bien apretada.  
LOS PROTECTORES deben estar en su lugar ANTES de enchufar y conectar  
la máquina.  
4.  
5.  
USE SIEMPRE el enchufe de tres clavijas suministrado.  
NUNCA use nada mas ademas que el prensador  
para alimentar la maquina.  
6.  
7.  
PARE LA MAQUINA INMEDIATAMENTE  
si algun material extrano cae entre el recipiente.  
Apague y desenchufe la maquina antes de remover  
el material extrano.  
MANTENGA la manos, los brazos, el cabello y ropa suelta LEJOS de las  
partes en movimiento de la máquina.  
8.  
9.  
NUNCA heche a andar la maqhina para remover la cuchilla y el plato.  
APAGUE Y DESENCHUFE LA MáQUINA del tamacorriente antes de  
limpiar, sanitizar, o darle servicio.  
10. USE SOLAMENTE los platos y cuchillas sumministradas por el fabricante.  
11. EN CASO de que los membretes de ‘PELIGRO’ se desprendan  
de la máquina o sean illegibles, llame al fabricante o a su  
representante de service Berkel para que lo reemplace sin cargo.  
2 • E-222 OWNER/OPERATOR MANUAL  
 
WARNING  
SHARP KNIFE BLADE  
to avoid serious personal injury  
follow all the instructions in this manual  
and  
1.  
NEVER touch this machine without training and authorization by your  
supervisor.  
2.  
3.  
4.  
5.  
ALWAYS check to see that all bowl mounting screws are in position and tight.  
GUARDS MUST BE in place before plugging in and turning on machine.  
ALWAYS use three pronged plug provided.  
NEVER use anything but the rammer to feed  
product into the grinder.  
6.  
7.  
STOP the machine immediately if foreign  
material falls into the bowl. Turn off and unplug  
the machine before removing foreign material.  
KEEP hands, arms, hair and loose clothing  
clear of all moving parts.  
8.  
9.  
NEVER run the machine to remove the knife and plate.  
TURN OFF AND UNPLUG machine from power source before cleaning,  
sanitizing or servicing.  
10. USE ONLY the attachments provided by the manufacturer.  
11. SHOULD any warning label on a machine come off or become unreadable  
contact the manufacturer or your Designated Berkel Service Location for a  
free replacement.  
E-222 OWNER/OPERATOR MANUAL •  
3
 
EQUIPMENT IDENTIFICATION  
Rammer  
On/Off  
Switch  
Tray  
Safety  
Guard  
Hopper  
Ring  
Plate  
Knife  
Feedscrew  
Fiber  
Washer  
Thumb  
Thrust  
Screw  
Washer  
4 • E-222 OWNER/OPERATOR MANUAL  
 
INSTALLATION  
SITESELECTION  
Select a solid, level surface to install the E-222 chopper. This area should be well lit and large  
enough to allow easy access to all sides of the machine.  
ELECTRICAL  
Your E-222 chopper is manufactured with a 20-amp power cord and plug. Contact a licensed elec-  
trician to install a 20-amp outlet. Do not try to modify a standard outlet to accommodate this plug.  
Failure to use a correct outlet will void the warranty. Also, check that the line voltage matches the  
motor specifications as shown on the serial plate.  
APPROVEDUSES  
The Berkel E-222 chopper is suitable to cut and chop the following products:  
Meat  
Poultry  
Fish  
NON-APPROVEDUSES:  
The Berkel E-222 chopper is not designed to cut and chop the following products:  
Non-food products  
Dry products  
Meat with bones  
TESTING PRIORTOOPERATION  
1. Make sure the chopper is unplugged and is on a solid, level surface.  
2. Check that the line voltage at the outlet matches the machine specifications.  
3. Choose a knife and plate to install. (If you have just removed the chopper from its shipping  
carton, it is greased and ready to run with a 1/8” plate from the factory.) The standard plate has  
1/8” (3.2mm) holes. Optional plates are 3/16” (4.8mm), ¼” (6.3mm), and 3/8” (9.5mm). It is  
recommended that a plate and knife should be matched and kept as a pair. They will wear evenly  
and provide the best operation of the chopper.  
CAUTION  
Mixing knives and plates will cause them to  
wear unevenly and possibly damage each other.  
E-222 OWNER/OPERATOR MANUAL •  
5
 
4. Unscrew the ring from the cylinder. Place the knife, plate surface out, onto the feedscrew,  
mating the square hole with the square shaft. Insert the plate over the knife with the flat edge  
mating with the pin in the cylinder. Screw the ring onto the body, but do not over tighten. The  
fineness of the cut is determined by the size of the holes in the plate, not the tension of the ring.  
Over tightening the ring will cause the knife and plate to wear and the motor to overheat. When  
the ring is overtightened, the knife and plate can become very hot and discolor the meat.  
OPERATINGINSTRUCTIONS  
WARNING  
To avoid serious personal injury, never attempt to put anything other  
than the rammer into the hopper. If the tray guard becomes loose,  
damaged or has been removed, do not attempt to operate the chopper.  
CAUTION  
Never operate the chopper dry. Have meat ready to cut  
before turning the chopper on. The natural grease and  
oil in the meat will lubricate the moving parts.  
1. Cut the meat to a size suitable for easy feeding into the hopper. Trim out the gristle. Gristle has  
a tendency to wrap around the knife and will require frequent cleaning. The smaller the size of  
the meat, the better the chopper will operate.  
2. Place the meat to be chopped onto the tray.  
3. Feed a small amount of meat into the hopper and move the toggle switch to ON. Do not force  
the meat into the hopper with the rammer. The feed screw is designed to move the meat towards  
the knife at the proper speed. Forcing large quantities with the rammer will only cause pressure  
to the components. Greater speed is achieved by feeding smaller pieces and allowing the natural  
action of the feed screw to do its job.  
4. As the chopper is running, continue to keep the hopper well filled, but do not force the meat.  
5. Move the toggle switch to OFF as soon as the cylinder is empty.  
Note: When using the rammer, only push hard enough to get the meat to the feed screw. Push the  
rammer all the way down and remove it slowly so that the suction does not pull meat back up into  
the hopper. Dipping the rammer in cold water will stop meat from sticking to it.  
When chopping frozen meat, use a course plate for the first grind. A finer plate can be used for each  
subsequent grind.  
6 • E-222 OWNER/OPERATOR MANUAL  
 
CLEANINGANDSANITIZING  
DISASSEMBLY  
1. Unplug the chopper and remove the rammer.  
2. Loosen the ring but don’t remove it. Loosen the thumbscrew and remove the entire cylinder.  
Take the cylinder to the sink. Unscrew the ring and pull off the plate, knife and feedscrew.  
Thoroughly clean each of these parts in hot water using a food grade detergent. Rinse and  
sanitize each part with an USDA approved sanitizer. Remember to keep the knife and plate  
together as a pair. Berkel recommends using approved sanitizer, part number 4975-00400.  
3. Wrap a rag around the cleaning rod. Wet the rag and use the rod to clean between the pan and  
the housing. You can also use the rag/rod to wipe the inside of the hopper and cylinder.  
4. Take a bucket and fill with hot water and good grade detergent. Take an empty bucket and place  
below the opening in the tray. Use the hot, soapy water to clean the tray, allowing the dirty  
water to drain into the empty bucket.  
5. Wipe off the sides with a wet cloth. Rinse with clean water, sanitize and allow to dry.  
REASSEMBLY  
WARNING  
In the next steps, you will be asked to use grease and oil.  
To prevent contamination and possible food poisoning, use only  
Berkel USDA approved grease (4675-00185) and oil (4675-00182).  
1. Place a thin coat of grease on the inside of the cylinder where the feed screw is located.  
2. Push the cylinder into place on the chopper aligning the pin to the hole as it is installed. Once  
the cylinder is back as far as it will go, tighten the thumbscrew.  
3. Place a thin coat of grease on the feedscrew. Insert the feedscrew into the cylinder making sure  
the taper shaft mates with the gearbox.  
4. Coat the knife with grease and set in place on the feedscrew. The flat side of the knife points  
outward.  
5. Grease and place the plate on the feedscrew, matching the cutout area of the plate to the pin in  
the cylinder.  
6. Grease the threads of the ring and screw onto the cylinder. Hand-tighten the ring. Do not use  
tools to tighten. Over tightening the ring will only cause the parts to wear faster than normal.  
E-222 OWNER/OPERATOR MANUAL •  
7
 
7. Plug the chopper in and run for one second. Turn off the chopper and check to see if the ring is  
tight. If it is loose, then tighten it. Your chopper is now ready to operate.  
MAINTENANCE  
The knives and plates should be kept together as a matched set. Failure to do so will result in mis-  
matched cutting surfaces, which will lower productivity and product quality. When the knife  
becomes dull, have it and its matching plate sharpened together. When the plate no longer extends  
beyond the end of the cylinder, replace both the knife and the plate.  
The threads on the cylinder and ring must be kept clean. If they become clogged, take a stiff bristle  
brush and clean them. Also, keep the threads coated with a thin coat of grease.  
Inspect the anti-friction thrust and fiber washers located on the end of the feedscrew. If they are  
worn, then replace them. Failure to replace these washers when they are worn will cause premature  
wearing of the feedscrew.  
TROUBLESHOOTING  
If your chopper should fail to function, there are several things you can check before calling a ser-  
vice technician.  
1. Check to see that the power cord is plugged in. If so, try plugging another piece of equipment  
into the same outlet to verify that there is power at the outlet.  
2. Unplug the chopper and remove the ring, plate, knife and feedscrew. Check to see if there is any  
obstruction. Inspect the knife and plate for sharpness. If they are dull, sharpen or replace imme-  
diately.  
If there is still a problem, contact your nearest Designated Berkel Service Location.  
REPAIR PARTS/REPAIR SERVICE  
Please contact your Designated Berkel Service Location for any repair parts and/or repair service  
required on your Berkel grinder. Additional information may be obtained from:  
Service Support Center  
Berkel Company  
4406 Technology Drive  
South Bend, Indiana 46628-9700  
574/232-8222 · Fax 574/232-8116  
(800) 348-0251  
8 • E-222 OWNER/OPERATOR MANUAL  
 
SPECIFICATIONS  
MOTOR  
CAPACITY  
SPEED  
115/60/1, 1hp, 18 amp  
15 to 20 pounds/minute (7 to 9 kg/min.)  
235 rpm  
WEIGHT  
Net  
100 lbs. (45.5 kg)  
Shipping 106 lbs. (48 kg)  
DIMENSIONS  
OVERALL  
FOOTTO FOOT  
TRAY  
Height  
Width  
Length  
18 ¼” (464mm)  
15 ¾” (400mm)  
28 ½” (724 mm)  
26 ½ ”, (673mm)  
15 ½” (394mm)  
3” (76mm)  
10 ½” (267mm)  
16 ½” (419mm)  
PARTS  
KNIFE  
K-04022-2  
K-04022-1  
K-04022-1B  
K-04022-1D  
K-04022-1H  
PLATES  
1/8” (3.2mm)  
3/16” (4.8mm)  
1/4” (6.3mm)  
3/8” (9.5mm)  
THRUST WASHER  
FIBERWASHER  
E-01993  
2275-00566  
4975-09237  
STIFFBRISTLE BRUSH  
BERKELOIL  
2 oz.  
4675-00182  
4675-00183  
4675-00184  
16 oz.  
1 gal.  
BERKELGREASE  
(3) 3 oz. Tubes  
4675-00185  
4975-00400  
BERKELSANITIZER  
E-222 OWNER/OPERATOR MANUAL •  
9
 
WARRANTY  
Berkel Company (“Berkel”) warrants to the Buyer of new equipment that said equipment,  
when installed in accordance with our instructions and subjected to normal use, is free from  
defects in material or workmanship for a period of one (1) year from the date of sale.1  
BERKEL SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MER-  
CHANTABILITY OR EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR A  
PARTICULAR PURPOSE.  
Berkel’s obligation and liability under this warranty is expressly limited to repairing or  
replacing equipment that proves to be defective in material or workmanship within the appli-  
cable warranty period. Berkel or a Designated Berkel Service Location will perform all  
repairs pursuant to this warranty. Berkel expressly excludes responsibility for incidental or  
consequential damages to buyer or any third party, including, without limitation, damages  
arising from personal injuries, lost profits, loss of business opportunity, loss of property,  
economic losses, or statutory or exemplary damages, whether in negligence, warranty, strict  
liability or otherwise.  
This warranty does not apply to: periodic maintenance of equipment including but not lim-  
ited to lubrication, replacement of worn blades, knives, stones, knobs, accessories, and mis-  
cellaneous expendable supply items, and other adjustments required due to installation set-up  
or normal wear.  
These warranties are given only to the first purchaser from a Berkel Authorized Channel of  
Distribution. No warranty is given to subsequent transferees.  
The foregoing warranty provisions are a complete and exclusive statement of the warranty  
between the buyer and seller. Berkel neither assumes nor authorizes any persons to assume  
any other obligation or liability connection with said equipment.  
1 Model 180 slicers carry a 90-day warranty.  
BK46705 (February 2002)  
 

Black Decker Drill FS6000FD User Manual
Black Decker Fitness Equipment BD VS600 User Manual
Bowens Portable Generator BWL 0350 1 User Manual
Bretford Cordless Telephone CDM 8500 User Manual
Brother All in One Printer 1000 User Manual
Bushnell Home Safety Product 100400 User Manual
Canon Camera Flash 577 G User Manual
Canon Film Camera EOSA2E User Manual
Canon Server A1200 User Manual
Chromalox Weather Radio 1604 7 User Manual