Harbor Freight Tools Power Screwdriver 95065 User Manual

4.8 VOLT RECHARGEABLE  
CORDLESS SCREWDRIVER  
Model 95065  
SET up AnD OpERATInG InSTRuCTIOnS  
Visit our website at: http://www.harborfreight.com  
Read this material before using this product.  
Failure to do so can result in serious injury.  
SAVE THIS MAnuAL.  
Copyright© 2006 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any  
artwork contained herein may be reproduced in any shape or form without the express written  
consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally.  
Due to continuing improvements, actual product may differ slightly from the product described  
herein. Tools required for assembly and service may not be included.  
For technical questions or replacement parts, please call 1-800-444-3353.  
Manual Revised 10d  
 
6. When operating a power tool  
outside, use an outdoor extension  
cord marked “W-A” or “W”. These  
extension cords are rated for outdoor  
use, and reduce the risk of electric  
shock.  
Tool use and Care  
1. use clamps (not included) or other  
practical ways to secure and support  
the workpiece to a stable platform.  
Holding the work by hand or against  
your body is unstable and may lead to  
loss of control.  
personal Safety  
2. Do not force the tool. Use the correct  
tool for your application. The correct  
tool will do the job better and safer at  
the rate for which it is designed.  
1. Stay alert. Watch what you are  
doing, and use common sense  
when operating a power tool. Do not  
use a power tool while tired or under  
the influence of drugs, alcohol, or  
medication. A moment of inattention  
while operating power tools may result  
in serious personal injury.  
3. Do not use the power tool if the  
Trigger Switch does not turn it on or  
off. Any tool that cannot be controlled  
with the Trigger Switch is dangerous  
and must be replaced.  
2. Dress properly. Do not wear loose  
clothing or jewelry. Contain long hair.  
Keep your hair, clothing, and gloves  
away from moving parts. Loose  
clothes, jewelry, or long hair can be  
caught in moving parts.  
4. Disconnect the Charger Adapter from  
the power source before making any  
adjustments, changing accessories,  
or storing the tool. Such preventive  
safety measures reduce the risk of  
starting the tool accidentally.  
3. Avoid accidental starting. Be sure  
the Power Switch is off before plugging  
in. Carrying power tools with your  
finger on the Power Switch, or plugging  
in power tools with the Power Switch  
on, invites accidents.  
5. Store idle tools out of reach of  
children and other untrained  
persons. Tools are dangerous in the  
hands of untrained users.  
6. Maintain tools with care. Keep  
cutting tools sharp and clean. Properly  
maintained tools with a sharp cutting  
edge are less likely to bind and  
4. Remove adjusting keys or wrenches  
before turning the power tool on. A  
wrench or a key that is left attached to  
a rotating part of the power tool may  
result in personal injury.  
are easier to control. Do not use a  
damaged tool. Tag damaged tools “Do  
not use” until repaired.  
5. Do not overreach. Keep proper  
footing and balance at all times. Proper  
footing and balance enables better  
control of the power tool in unexpected  
situations.  
7. Check for misalignment or binding of  
moving parts, breakage of parts, and  
any other condition that may affect  
the tool’s operation. If damaged,  
have the tool serviced before using.  
Many accidents are caused by poorly  
maintained tools.  
6. use safety equipment. Always wear  
eye protection. Dust mask, non-skid  
safety shoes, hard hat, or hearing  
protection must be used for appropriate  
conditions.  
8. use only accessories that are  
recommended by the manufacturer  
for your model. Accessories that may  
be suitable for one tool may become  
hazardous when used on another tool.  
SKU 95065  
For technical questions, please call 1-800-444-3353  
 
Page 3  
5. Include vibration-free periods each day  
of work.  
Service  
1. Tool service must be performed by  
qualified repair personnel. Service  
performed by unqualified personnel  
could result in a risk of injury.  
6. Grip tool as lightly as possible (while  
still keeping safe control of it). Let the  
tool do the work.  
7. To reduce vibration, maintain the tool  
as explained in this manual. If any  
abnormal vibration occurs, stop use  
immediately.  
2. When servicing a tool, use only  
identical replacement parts. Follow  
instructions in the “Inspection,  
Maintenance, And Cleaning” section  
of this manual. Use of unauthorized  
parts or failure to follow maintenance  
instructions may create a risk of electric  
shock or injury.  
SpECIFIC SAFETy RuLES  
FOR THIS pRODuCT  
1. Hold tool by insulated gripping  
surfaces when performing an  
operation as tool could come into  
contact with hidden wiring. Contact  
with a ”live” wire will make exposed  
metal parts of the tool “live” and shock  
the operator.  
VIBRATIOn HAzARD  
This tool vibrates during use.  
Repeated or long-term exposure to vibration  
may cause temporary or permanent physical  
injury, particularly to the hands, arms and  
shoulders. To reduce the risk of vibration-  
related injury:  
2. Maintain labels and nameplates  
on the Cordless Screwdriver. If  
unreadable or missing, contact Harbor  
Freight Tools for a replacement.  
1. Anyone using vibrating tools regularly  
or for an extended period should first  
be examined by a doctor and then have  
regular medical check-ups to ensure  
medical problems are not being caused  
or worsened from use. Pregnant  
3. Wear safety impact eye goggles  
with side shields when using the  
Cordless Screwdriver. Using personal  
safety devices reduce the risk for injury.  
Safety impact eye goggles with side  
shields, and heavy work gloves are  
available from Harbor Freight Tools.  
women or people who have impaired  
blood circulation to the hand, past hand  
injuries, nervous system disorders,  
diabetes, or Raynaud’s Disease  
should not use this tool. If you feel any  
medical or physical symptoms related to  
vibration (such as tingling, numbness,  
and white or blue fingers), seek medical  
advice as soon as possible.  
4. Maintain a safe working  
environment. Keep the work area  
well lit. Make sure there is adequate  
surrounding workspace. Always keep  
the work area free of obstructions,  
grease, oil, trash, and other debris.  
Do not use a power tool in areas near  
flammable chemicals, dusts, and  
vapors. Do not use this product in a  
damp or wet location. Keep extension  
cord away from water.  
2. Do not smoke during use. Nicotine  
reduces the blood supply to the hands  
and fingers, increasing the risk of  
vibration-related injury.  
3. Wear suitable gloves to reduce the  
vibration effects on the user.  
5. Avoid unintentional starting. Make  
sure you are prepared to begin  
work before turning on the Cordless  
Screwdriver.  
4. Use tools with the lowest vibration when  
there is a choice between different  
processes.  
SKU 95065  
For technical questions, please call 1-800-444-3353  
 
Page 4  
6. Do not force the Cordless  
Screwdriver. This tool will do the work  
better and safer at the capacity for  
which it was designed.  
Grounded Tools:  
Tools with Three prong plugs  
1. Tools marked with “Grounding  
Required” have a three wire cord  
7. unplug the Charger Adapter  
from the Cordless Screwdriver  
and the electrical outlet before  
use or before performing any  
inspection, maintenance, or cleaning  
procedures.  
and three prong grounding plug. The  
plug must be connected to a properly  
grounded outlet. If the tool should  
electrically malfunction or break down,  
grounding provides a low resistance  
path to carry electricity away from the  
user, reducing the risk of electric shock.  
8. never leave the Cordless  
Screwdriver unattended while  
running. Turn power off if you have to  
leave the Cordless Screwdriver.  
2. The grounding prong in the plug is  
connected through the green wire  
inside the cord to the grounding system  
in the tool. The green wire in the cord  
must be the only wire connected to the  
tool’s grounding system and must never  
be attached to an electrically “live”  
terminal.  
9. people with pacemakers should  
consult their physician(s) before  
using this product. Electromagnetic  
fields in close proximity to a heart  
pacemaker could cause interference to  
or failure of the pacemaker.  
10. Connect the Charger Adapter to  
a Ground Fault Circuit Interrupter  
(GFCI) protected electrical outlet.  
GROunDInG  
Improperly  
connecting the  
grounding wire can result in  
WARnInG  
3-prong plug and Outlet  
3. The tool must be plugged into an  
appropriate outlet, properly installed  
and grounded in accordance with all  
codes and ordinances. The plug and  
outlet should look like those in the  
preceding illustration. (See 3-prong  
plug and Outlet.)  
electric shock.  
Check with a qualified  
electrician if you are in doubt as  
to whether the outlet is properly  
grounded. Do not modify the  
power cord plug provided with  
the tool. never remove the  
grounding prong from the plug.  
Do not use the tool if the power  
cord or plug is damaged. If  
damaged, have it repaired by  
a service facility before use. If  
the plug will not fit the outlet,  
have a proper outlet installed  
by a qualified electrician.  
Double Insulated Tools:  
Tools with Two prong plugs  
1. Tools marked “Double Insulated” do  
not require grounding. They have a  
special double insulation system which  
satisfies OSHA requirements and  
complies with the applicable standards  
of Underwriters Laboratories, Inc., the  
Canadian Standard Association, and  
the National Electrical Code.  
SKU 95065  
For technical questions, please call 1-800-444-3353  
 
Page 5  
7. Make sure the extension cord is  
properly wired and in good electrical  
condition. Always replace a damaged  
extension cord or have it repaired by a  
qualified electrician before using it.  
8. Protect the extension cords from sharp  
objects, excessive heat, and damp or  
wet areas.  
Outlets for 2-prong plug  
RECOMMEnDED MInIMuM WIRE  
GAuGE FOR EXTEnSIOn CORDS*  
(120/240 VOLT)  
2. Double insulated tools may be used in  
either of the 120 volt outlets shown in  
the preceding illustration. (See Outlets  
for 2-prong plug.)  
EXTEnSIOn CORD  
nAMEpLATE  
LEnGTH  
AMpERES  
(at full load)  
Extension Cords  
0 – 2.0  
2.1 – 3.4  
3.5 – 5.0  
18  
18  
18  
18  
18  
14  
12  
18  
18  
18  
16  
14  
12  
10  
18  
18  
16  
14  
12  
10  
-
18  
16  
14  
12  
10  
-
16  
14  
12  
12  
-
1. Grounded tools require a three wire  
extension cord. Double Insulated  
tools can use either a two or three wire  
extension cord.  
5.1 – 7.0  
7.1 – 12.0  
12.1 – 16.0  
16.1 – 20.0  
-
-
-
2. As the distance from the supply outlet  
increases, you must use a heavier  
gauge extension cord. Using extension  
cords with inadequately sized wire  
causes a serious drop in voltage,  
resulting in loss of power and possible  
tool damage. (See Table A.)  
* Based on limiting the line  
voltage drop to five volts at  
150% of the rated amperes.  
TABLE A  
Symbology  
Double Insulated  
3. The smaller the gauge number of the  
wire, the greater the capacity of the  
cord. For example, a 14 gauge cord  
can carry a higher current than a 16  
gauge cord. (See Table A.)  
Canadian Standards  
Association  
Underwriters Laboratories, Inc.  
Volts Alternating Current  
Amperes  
V~  
A
4. When using more than one extension  
cord to make up the total length, make  
sure each cord contains at least the  
minimum wire size required. (See  
Table A.)  
No Load Revolutions per  
Minute (RPM)  
n xxxx/min.  
0
5. If you are using one extension cord for  
more than one tool, add the nameplate  
amperes and use the sum to determine  
the required minimum cord size. (See  
Table A.)  
6. If you are using an extension cord  
outdoors, make sure it is marked with  
the suffix “W-A” (“W” in Canada) to  
indicate it is acceptable for outdoor use.  
SKU 95065  
For technical questions, please call 1-800-444-3353  
 
Page 6  
unpACKInG  
When unpacking, make sure that all the parts are included. See Figure C below.  
Figure C  
Charger  
Adapter  
Screwdriver  
Bits  
Cordless  
Screwdriver  
If any parts are missing or broken, please call Harbor Freight Tools at the number  
on the cover of this manual as soon as possible.  
Battery precautions  
1. To avoid accidents, never use a different charger adapter with this tool.  
2. Do not expose this product to rain or wet conditions.  
3. To avoid damage of cable and plug, never pull the cable to disconnect the Charger  
Adapter.  
4. Do not charge the Screwdriver if either the cable or plug are damaged.  
5. Repairs should be carried out by a qualified service technician only.  
6. Do not touch the battery poles with any conductive source.  
note: The internal Battery Pack (22) does not come fully charged from the factory. Charge  
before using.  
REV 07a  
SKU 95065  
For technical questions, please call 1-800-444-3353  
 
Page 7  
CHARGInG THE BATTERy  
1. Insert the Charger Adapter (24) cord plug into the unit connector as shown below.  
2. Plug the Charger Adapter module into an electrical outlet. The red Charging Indicator  
on the Cordless Screwdriver will light. Charge the new battery for 10 hours. When the  
battery is fully charged all three LEDs will light up. Remove the Charger Adapter (24)  
from the electrical outlet. The red Charging indicator will turn off. See Figure D.  
Testing the Battery Charge  
Figure D  
Front Operation Light  
Front Operation Light Switch  
Charging Indicator LEDs  
Charging Test Button  
Charging Adapter Cord  
Charging  
Adapter (24)  
Push the charging test button to display battery power. All three LEDs lit means the  
battery is fully charged. Two LEDs lit indicate that the battery is half charged. One LED lit  
indicates that the tool should be charged. See Figure D above.  
Caution: Do not overcharge the Battery. Never charge for more than 10 hours  
continuously. Charger Adapter should not be left plugged in after charging is complete.  
OpERATInG InSTRuCTIOnS  
1. Snap in the desired hex driver into the front of the Cordless Screwdriver. See Figure E  
below.  
Figure E  
2. If light is needed while driving screws, turn on the Front  
Operation Light Switch (see Figure D for its location).  
The light will turn on when the Trigger Switch is on.  
Insert Screwdriver  
Bit Here  
3. Engage the screwdriver bit over the item being turned.  
The bit size must match the size of the item being  
turned.  
Screwdriver Bits  
4. Squeeze and hold the top part of the Trigger Switch  
(14) to begin clockwise operation. For counterclockwise operation, squeeze the lower  
part of the Trigger Switch.  
REV 07a  
SKU 95065  
For technical questions, please call 1-800-444-3353  
 
Page 8  
TROuBLESHOOTInG  
problem  
possible Cause  
probable Solution  
Cordless Screwdriver does Battery Pack is not charged.  
not operate when Trigger  
Recharge Battery Pack.  
Switch is pressed.  
Battery Pack does not  
recharge after connecting  
Charger Adapter for hours.  
1. No power to Charger  
Adapter.  
1. Check electrical outlet for  
power.  
2. Charger Adapter defective. 2. Replace Charger Adapter.  
3. Battery Pack defective.  
3. Replace Battery Pack.  
MAInTEnAnCE  
1. When finished using the Screwdriver, place in its box along with accessories and store  
in a clean and dry location.  
2. Recharge the Battery Pack (22) once a month.  
3. Properly recycle Battery when Screwdriver reaches the end of its product life.  
SKU 95065  
For technical questions, please call 1-800-444-3353  
 
Page 9  
pARTS LIST  
part  
1
2
3
4
5
6
7
8
Description  
Output Axis  
Gasket  
Qty  
1
1
1
1
1
1
1
1
1
1
1
1
part  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
Description  
Qty  
1
1
1
1
1
1
1
1
1
1
1
1
Motor  
Trigger Switch  
Housing (left / right)  
LED Indicator  
Light Cover  
Gearbox  
Ring, Inner, Self-lock  
Core, Inner, Self-lock  
Block, Self-lock  
Gear, Front Star  
Holder, Star Gear, Middle  
Gear, Star, Back  
Gasket, Large  
Motor Holder  
Light Bulb  
Switch, Light  
Connector Pin  
PDC  
Battery Pack  
Charger Socket  
Charger Adapter  
9
10  
11  
12  
Motor Gear  
nOTE: Some parts are listed and shown for illustration purposes only and are not available  
individually as replacement parts.  
ASSEMBLy DRAWInG  
pLEASE READ THE FOLLOWInG CAREFuLLy  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A  
REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTA-  
TION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS  
TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT,  
THE MANUFACTURERAND/OR DISTRIBUTOR EXPRESSLY STATES THATALL REPAIRSAND PARTS REPLACE-  
MENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER.  
THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL  
PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF RE-  
PLACEMENT PARTS THERETO.  
SKU 95065  
For technical questions, please call 1-800-444-3353  
 
Page 10  
LIMITED 90 DAy WARRAnTy  
Harbor Freight Tools Co. makes every effort to assure that its products meet high  
quality and durability standards, and warrants to the original purchaser that this product  
is free from defects in materials and workmanship for the period of 90 days from the date  
of purchase. This warranty does not apply to damage due directly or indirectly, to misuse,  
abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity,  
improper installation, normal wear and tear, or to lack of maintenance. We shall in no event  
be liable for death, injuries to persons or property, or for incidental, contingent, special  
or consequential damages arising from the use of our product. Some states do not allow  
the exclusion or limitation of incidental or consequential damages, so the above limitation  
of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL  
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF  
MERCHANTABILITY AND FITNESS.  
To take advantage of this warranty, the product or part must be returned to us  
with transportation charges prepaid. Proof of purchase date and an explanation of the  
complaint must accompany the merchandise. If our inspection verifies the defect, we will  
either repair or replace the product at our election or we may elect to refund the purchase  
price if we cannot readily and quickly provide you with a replacement. We will return  
repaired products at our expense, but if we determine there is no defect, or that the defect  
resulted from causes not within the scope of our warranty, then you must bear the cost of  
returning the product.  
This warranty gives you specific legal rights and you may also have other rights  
which vary from state to state.  
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353  
SKU 95065  
For technical questions, please call 1-800-444-3353  
 
Page 11  

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