Makita Power Screwdriver 6835D User Manual

Cordless Auto Feed  
Screwdriver  
MODEL 6835D  
I N S T R U C T I O N M A N U A L  
WARNING:  
For your personal safety, READ and UNDERSTAND before using.  
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.  
w w w. m a k i t a t o o l s . c o m  
 
12. Use clamps or other practical way to  
secure and support the workpiece to a  
stable platform. Holding the work by hand or  
against your body is unstable and may lead  
to loss of control.  
Electrical Safety  
4. A battery operated tool with integral bat-  
teries or a separate battery pack must be  
recharged only with the specified charger  
for the battery. A charger that may be suit-  
able for one type of battery may create a risk  
of fire when used with another battery.  
13. Do not force tool. Use the correct tool for  
your application. The correct tool will do the  
job better and safer at the rate for which it is  
designed.  
5. Use battery operated tool only with specif-  
ically designated battery pack. Use of any  
other batteries may create a risk of fire.  
14. Do not use tool if switch does not turn it  
on or off. A tool that cannot be controlled  
with the switch is dangerous and must be  
repaired.  
Personal Safety  
6. Stay alert, watch what you are doing, and  
use common sense when operating a  
power tool. Do not use tool while tired or  
under the influence of drugs, alcohol, or  
medication. A moment of inattention while  
operating power tools may result in serious  
personal injury.  
15. Disconnect battery pack from tool or  
place the switch in the locked or off posi-  
tion before making any adjustments,  
changing accessories, or storing the tool.  
Such preventive safety measures reduce the  
risk of starting the tool accidentally.  
7. Dress properly. Do not wear loose cloth-  
ing or jewelry. Contain long hair. Keep  
your hair, clothing, and gloves away from  
moving parts. Loose clothes, jewelry, or long  
hair can be caught in moving parts.  
16. Store idle tools out of reach of children  
and other untrained persons. Tools are  
dangerous in the hands of untrained users.  
17. When battery pack is not in use, keep it  
away from other metal objects like: paper  
clips, coins, keys, nails, screws, or other  
small metal objects that can make a con-  
nection from one terminal to another.  
Shorting the battery terminals together may  
cause sparks, burns, or a fire.  
8. Avoid accidental starting. Be sure switch  
is in the locked or off position before  
inserting battery pack. Carrying tools with  
your finger on the switch or inserting the bat-  
tery pack into a tool with the switch on invites  
accidents.  
18. Maintain tools with care. Keep cutting  
tools sharp and clean. Properly maintained  
tools with sharp cutting edge are less likely to  
bind and are easier to control.  
9. Remove adjusting keys or wrenches  
before turning the tool on. A wrench or a  
key that is left attached to a rotating part of  
the tool may result in personal injury.  
19. Check for misalignment or binding of  
moving parts, breakage of parts, and any  
other condition that may affect the tool’s  
operation. If damaged, have the tool ser-  
viced before using. Many accidents are  
caused by poorly maintained tools.  
10. Do not overreach. Keep proper footing  
and balance at all times. Proper footing and  
balance enable better control of the tool in  
unexpected situations.  
11. Use safety equipment. Always wear eye  
protection. Dust mask, non-skid safety  
shoes, hard hat, or hearing protection must  
be used for appropriate conditions.  
20. Use only accessories that are recom-  
mended by the manufacturer for your  
model. Accessories that may be suitable for  
one tool may create a risk of injury when  
used on another tool.  
Tool Use and Care  
3
 
22. When servicing a tool, use only identical  
replacement parts. Follow instructions in  
the Maintenance section of this manual.  
Use of unauthorized parts or failure to follow  
Maintenance instructions may create a risk of  
shock or injury.  
SERVICE  
21. Tool service must be performed only by  
qualified repair personnel. Service or main-  
tenance performed by unqualified personnel  
may result in a risk of injury.  
SPECIFIC SAFETY RULES  
USB026-2  
DO NOT let comfort or familiarity with product (gained from  
repeated use) replace strict adherence to cordless screwdriver  
safety rules. If you use this tool unsafely or incorrectly, you can  
suffer serious personal injury.  
1. Hold tool by insulated gripping surfaces  
when performing an operation where the  
cutting tool may contact hidden wiring.  
Contact with a livewire will also make  
exposed metal parts of the tool liveand  
shock the operator.  
have to be plugged into an electrical out-  
let.  
3. Always be sure you have a firm footing.  
Be sure no one is below when using the  
tool in high locations.  
4. Hold the tool firmly.  
2. Be aware that this tool is always in an  
operating condition, because it does not  
5. Keep hands away from rotating parts.  
SAVE THESE INSTRUCTIONS  
WARNING:  
MISUSE or failure to follow the safety rules stated in this  
instruction manual may cause serious personal injury.  
4
 
SYMBOLS  
USD301-1  
The followings show the symbols used for tool.  
V .......................volts  
....................no load speed  
n
˚
...................direct current  
.../min................revolutions or reciprocation per  
minute  
IMPORTANT SAFETY INSTRUCTIONS FOR  
CHARGER & BATTERY CARTRIDGE  
USC001-3  
1. SAVE THESE INSTRUCTIONS - This man-  
ual contains important safety and operat-  
ing instructions for battery charger.  
6. To reduce risk of damage to electric plug  
and cord, pull by plug rather than cord  
when disconnecting charger.  
2. Before using battery charger, read all  
instructions and cautionary markings on  
(1) battery charger, (2) battery, and (3)  
product using battery.  
7. Make sure cord is located so that it will  
not be stepped on, tripped over, or other-  
wise subjected to damage or stress.  
8. An extension cord should not be used  
unless absolutely necessary. Use of  
improper extension cord could result in a  
risk of fire and electric shock. If extension  
cord must be used, make sure:  
3. CAUTION - To reduce risk of injury, charge  
only MAKITA rechargeable batteries  
marked on the charger label. Other types  
of batteries may burst causing personal  
injury and damage.  
a. That pins on plug of extension cord  
are the same number, size, and shape  
as those of plug on charger;  
4. Do not expose charger to rain or snow.  
5. Use of an attachment not recommended  
or sold by the battery charger manufac-  
turer may result in a risk of fire, electric  
shock, or injury to persons.  
b. That extension cord is properly wired  
and in good electrical condition;  
c. That wire size is at least as large as  
the one specified in the table below.  
Table 1: RECOMMENDED MINIMUM AWG SIZE FOR EXTENSION CORDS FOR BATTERY CHARGERS  
Length of Cord (Feet)  
AWG Size of Cord  
25  
18  
50  
18  
100  
18  
150  
16  
9. Do not operate charger with damaged  
damaged in any way; take it to a qualified  
serviceman.  
cord or plug - replace them immediately.  
10. Do not operate charger if it has received a  
sharp blow, been dropped, or otherwise  
5
 
11. Do not disassemble charger or battery  
cartridge; take it to a qualified serviceman  
when service or repair is required, Incor-  
rect reassembly may result in a risk of  
electric shock or fire.  
14. Young children should be supervised to  
ensure that they do not play with the bat-  
tery charger.  
15. If operating time has become excessively  
shorter, stop operating immediately. It  
may result in a risk of overheating, possi-  
ble burns and even an explosion.  
12. To reduce risk of electric shock, unplug  
charger from outlet before attempting any  
maintenance or cleaning. Turning off con-  
trols will not reduce this risk.  
16. If electrolyte gets into your eyes, rinse  
them out with clear water and seek medi-  
cal attention right away. It may result in  
loss of your eyesight.  
13. The battery charger is not intended for  
use by young children or infirm persons  
without supervision.  
ADDITIONAL SAFETY RULES FOR CHARGER &  
BATTERY CARTRIDGE  
1. Do not charge Battery Cartridge when  
temperature is BELOW 10°C (50°F) or  
ABOVE 40°C (104°F).  
(3) Do not expose battery cartridge to  
water or rain.  
A battery short can cause a large current  
flow, overheating, possible burns and  
even a breakdown.  
2. Do not attempt to use a step-up trans-  
former, an engine generator or DC power  
receptacle.  
6. Do not store the tool and Battery Car-  
tridge in locations where the temperature  
may reach or exceed 50°C (122°F).  
3. Do not allow anything to cover or clog the  
charger vents.  
4. Always cover the battery terminals with  
the battery cover when the battery car-  
tridge is not used.  
7. Do not incinerate the Battery Cartridge  
even if it is severely damaged or is com-  
pletely worn out. The battery cartridge can  
explode in a fire.  
5. Do not short the battery cartridge:  
8. Be careful not to drop, shake or strike bat-  
(1) Do not touch the terminals with any  
tery.  
conductive material.  
9. Do not charge inside a box or container of  
any kind. The battery must be placed in a  
well ventilated area during charging.  
(2) Avoid storing battery cartridge in a  
container with other metal objects  
such as nails, coins, etc.  
SAVE THESE INSTRUCTIONS  
6
 
FUNCTIONAL  
DESCRIPTION  
CAUTION:  
Always be sure that the tool is switched off and the  
battery cartridge is removed before adjusting or  
checking function on the tool.  
Installing or removing battery cartridge  
Always switch off the tool before insertion or removal of  
the battery cartridge.  
001873  
To remove the battery cartridge, withdraw it from the tool  
while pressing the push buttons on both sides of the  
cartridge.  
1
To insert the battery cartridge, align the tongue on the  
battery cartridge with the groove in the housing and slip  
it into place. Always insert it all the way until it locks in  
place with a little click. If not, it may accidentally fall out  
of the tool, causing injury to you or someone around you.  
2
1. Button  
2. Battery cartridge  
Do not use force when inserting the battery cartridge. If  
the cartridge does not slide in easily, it is not being  
inserted correctly.  
Charging  
001874  
1. Plug the battery charger into the proper A/C voltage  
source. The charging light will flash in green color.  
1
2
2. Insert the battery cartridge so that the plus and minus  
terminals on the battery cartridge are on the same sides  
as their respective markings on the battery charger.  
Insert the cartridge fully into the port so that it rests on  
the charger port floor.  
1. Battery cartridge  
2. Charging light  
3. When the battery cartridge is inserted, the charging light  
color will change from green to red and charging will  
begin. The charging light will remain lit steadily during  
charging.  
4. When the charging light color changes from red to  
green, the charging cycle is complete.  
5. If you leave the battery cartridge in the charger after the  
charging cycle is complete, the charger will switch into  
its trickle charge (maintenance charge)mode which  
will last approximately 24 hours.  
6. After charging, unplug the charger from the power  
source.  
7
 
NOTE:  
The battery charger is for charging Makita battery  
cartridge. Never use it for other purposes or for other  
manufacturers batteries.  
When you charge a new battery cartridge or a battery  
cartridge which has not been used for a long period of  
time, it may not accept a full charge. This is a normal  
condition and does not indicate a problem. You can  
recharge the battery cartridge fully after discharging it  
completely and recharging a couple of times.  
If you charge a battery cartridge from a just-operated  
tool or a battery cartridge which has been left in a  
location exposed to direct sunlight or heat for a long  
time, the charging light may flash in red color. If this  
occurs, wait for a while. Charging will begin after the  
battery cartridge cools. The battery cartridge will cool  
faster if you remove the battery cartridge from the  
battery charger.  
If the charging light flashes alternately in green and red  
color, a problem exists and charging is not possible. The  
terminals on the charger or battery cartridge are clogged  
with dust or the battery cartridge is worn out or  
damaged.  
Trickle charge (Maintenance charge)  
If you leave the battery cartridge in the charger to prevent  
spontaneous discharging after full charge, the charger will  
switch into its trickle charge (maintenance charge)mode  
and keep the battery cartridge fresh and fully charged.  
Tips for maintaining maximum battery life  
1. Charge the battery cartridge before completely dis-  
charged.  
Always stop tool operation and charge the battery car-  
tridge when you notice less tool power.  
2. Never recharge a fully charged battery cartridge.  
Overcharging shortens the battery service life.  
3. Charge the battery cartridge with room temperature at  
10°C - 40°C (50°F - 104°F).  
Let a hot battery cartridge cool down before charging it.  
4. Charge the Nickel Metal Hydride battery cartridge when  
you do not use it for more than six months.  
8
 
Setting for desired screw length  
001875  
There are 3 positive-lock screw length settings. To obtain the  
desired setting, pull out the stopper base while depressing  
the lever until you see the number of the desired screw  
length (indicated on the plate) appear to rest on the very top  
edge of the casing.  
2
1
3
4
See the table below for the relation between the number indi-  
cated on the plate and the respective screw length ranges.  
1. Lever  
Number indicated on the plate  
Screw length range  
2. Stopper base  
3. Plate  
4. Casing  
25 / 28  
32  
40  
25 mm(1) - 28 mm(1-1/8)  
28 mm(1-1/8) - 35 mm(1-3/8)  
35 mm(1-3/8) - 41 mm(1-5/8)  
Adjusting the driving depth  
001876  
Depress the stopper base as far as it will go. While keeping it  
in this position, turn the adjusting knob until the bit tip  
projects approx. 5 mm (3/16) from the stopper base. Drive a  
trial screw. If the screw head projects above the driving sur-  
face, turn the adjusting knob in the A direction; if the screw  
head is countersunk, turn the adjusting knob in the B direc-  
tion.  
1
2
3
B
A
4
1. Approx. 5 mm(3/16)  
2. Stopper base  
3. Casing  
4. Adjusting knob  
Switch action  
CAUTION:  
Before inserting the battery cartridge into the tool,  
always check to see that the switch trigger actuates  
properly and returns to the OFFposition when  
released.  
001877  
To start the tool, simply pull the switch trigger. Release the  
switch trigger to stop.  
1
1. Switch trigger  
9
 
ASSEMBLY  
CAUTION:  
Always be sure that the tool is switched off and the  
battery cartridge is removed before carrying out any  
work on the tool.  
Installing or removing bit  
CAUTION:  
Always be sure that the tool is switched off and the  
battery cartridge is removed before installing or  
removing the bit.  
001878  
Loosen the thumb screws which secure the casing. Pull out  
the casing in the direction of the arrow.  
1
2
1. Casing  
2. Thumb screws  
001879  
Press the dust cover toward the plain bearing and pull out  
the bit. If the dust cover cannot be moved as far as the plain  
bearing, try it again after turning the bit slightly.  
1
2 3  
To install the bit, insert it into the socket while turning it  
slightly. After installing, always make sure that the bit is  
securely held in place by trying to pull it out.  
1. Bit  
2. Dust cover  
3. Plane bearing  
10  
 
Installing screw strip  
001880  
Insert the screw strip through the screw guide. Then insert it  
through the feeder box until the first screw reaches the posi-  
tion next to the driving position.  
1
2
3
1. Feeder box  
2. Screw strip  
3. Screw guide  
001881  
1
1. Driving position  
Removing screw strip  
001883  
To remove the screw strip, just pull it out in the direction of  
the arrow.  
001882  
If you depress the reverse button, you can pull out the screw  
strip in the reverse direction of the arrow.  
1
1. Reverse button  
11  
 
Carry hook  
001884  
The carry hook is convenient for temporarily hooking the tool.  
It can be installed on either side of the tool.  
When installing or removing the carry hook, widen it by  
pressing its lower portion in the direction of the arrow.  
1
1. Hook  
Installing set plate (optional accessory)  
001885  
Always install the set plate when using battery cartridges  
1200, 1202 or 1202A. Install the set plate on the tool with the  
screw provided.  
1
2
1. Screw  
2. Set plate  
Driving operation  
OPERATION  
001886  
Switch on the tool by pulling the switch trigger. Hold the tool  
squarely and firmly up against the driving surface. A screw  
will be automatically carried to the driving position and fas-  
tened.  
CAUTION:  
Always check the bit carefully for wear before driving  
operations. Replace a worn bit or poor fastening may  
result.  
Always hold the tool squarely against the driving surface.  
Holding it at an angle may damage the screw heads and  
cause wear on the bit. This may also lead to poor  
fastening.  
Always keep the tool firmly against the driving surface  
until the driving is over. Failure to do so may cause  
insufficient fastening of screws.  
Be careful not to drive a screw onto another screw  
already fastened.  
12  
 
Do not operate the tool without screws. It will damage  
the driving surface.  
If the feeder box does not work smoothly when driving  
screws, spray car wax (spray type) on the sliding  
surfaces. Never lubricate it.  
Driving in corner  
001887  
This tool can be used to drive at a position 15 mm (5/8)  
away from the wall.  
1
2
CAUTION:  
Driving at a position closer than 15 mm (5/8) to the wall  
or driving with the stopper base in contact with the wall  
may damage the screw heads and cause wear on the  
bit. This may also lead to poor fastening of screws and  
malfunction of the tool.  
15mm(5/8)  
1. Wall  
2. Stopper base  
MAINTENANCE  
CAUTION:  
Always be sure that the tool is switched off and the  
battery cartridge is removed before carrying out any  
work on the tool.  
To maintain product SAFETY and RELIABILITY, repairs, any  
other maintenance or adjustment should be carried out by  
Makita Authorized or Factory Service Centers, always using  
Makita replacement parts.  
EN0001-1  
Recycling the Battery  
The only way to dispose of a Makita battery is to recycle it.  
The law prohibits any other method of disposal.  
To recycle the battery:  
1. Remove the battery from the tool.  
Ni-Cd  
2. a) Take the battery to your nearest Makita Factory Ser-  
vice Center  
or  
b) Take the battery to your nearest Makita Authorized  
Service Center or Distributor that has been desig-  
nated as a Makita battery recycling location.  
Call your nearest Makita Service Center or Distributor to  
determine the location that provides Makita battery recycling.  
See your local Yellow Pages under “Tools-Electric”.  
13  
 
ACCESSORIES  
CAUTION:  
These accessories or attachments are recommended for  
use with your Makita tool specified in this manual. The  
use of any other accessories or attachments might  
present a risk of injury to persons. Only use accessory  
or attachment for its stated purpose.  
If you need any assistance for more details regarding these  
accessories, ask your local Makita service center.  
Various type of Makita genuine batteries and chargers  
Drywall screw strip  
Set plate  
Phillips bit  
Plastic carrying case  
14  
 
Memo  
15  
 
Memo  
16  
 
First-Class  
Postage  
Required  
Post Office will  
not deliver  
without proper  
postage.  
Makita U.S.A., Inc.  
14930 Northam Street  
La Mirada, CA 90638-5753  
Fold  
 
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3. How did you learn about this product:  
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)
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Other (  
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)
2. Use of the product is intended for:  
4. Most favored points are:  
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Features  
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Other (  
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)
Makita Brand  
5. Any comments:  
DATE PURCHASED  
MONTH  
MODEL NO.  
DAY  
YEAR  
SERIAL NO.  
STATUS  
SEX  
Married Single  
M
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INTL.  
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STREET ADRESS  
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AREA  
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PHONE  
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Over 60  
AGE:  
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Indianapolis, IN 46268  
(317) 334-9980  
Lincoln Plaza Shopping Ctr.  
2245 S. 108th St. West Allis, WI  
53227  
NEVADA  
3375 S. Decatur Blvd.  
Suites. 22 - 24  
Las Vegas, NV 89102  
(702) 368-4277  
PENNSYLVANIA  
Springwater Plaza  
364 Wilmington W. Chester  
Pike  
Glen Mills, PA 19342  
(610) 459-4122  
1565 Winchester B.  
Campbell, CA 95008-0501  
(408) 379-0377  
(414) 541-4776  
KANSAS  
8819 W. 95th St.  
Overland Park, KS 66212  
(913) 642-1111  
16735 Saticoy St., Ste. 105  
Van Nuys, CA 91406  
(818) 782-2440  
NEW JERSEY  
6200 Babcock Blvd  
Pittsburgh, PA 15237  
(412) 366-6363  
251 Herrod Blvd.  
Dayton, NJ 08810-1539  
(609) 655-1212  
CUSTOMERS RECORD  
Date Purchased  
When you need service: Send  
complete tool (prepaid) to one  
of the Makita Factory Service  
Centers listed, or to an Authorized  
Makita Service Center. Be sure  
to attach a letter to the outside of  
the carton detailing the problem  
with your tool.  
Dealers Name & Address  
Model No.  
Serial No.  
19  
 
WARNING  
Some dust created by power sanding, sawing, grinding, drilling, and other  
construction activities contains chemicals known to the State of California  
to cause cancer, birth defects or other reproductive harm. Some examples  
of these chemicals are:  
lead from lead-based paints,  
crystalline silica from bricks and cement and other masonry products, and  
arsenic and chromium from chemically-treated lumber.  
Your risk from these exposures varies, depending on how often you do this  
type of work. To reduce your exposure to these chemicals: work in a well  
ventilated area, and work with approved safety equipment, such as those  
dust masks that are specially designed to filter out microscopic particles.  
MAKITA LIMITED ONE YEAR WARRANTY  
Warranty Policy  
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to be free of  
defects from workmanship and materials for the period of ONE YEAR from the date of original purchase.  
Should any trouble develop during this one-year period, return the COMPLETE tool, freight prepaid, to one of  
Makita's Factory or Authorized Service Centers. If inspection shows the trouble is caused by defective  
workmanship or material, Makita will repair (or at our option, replace) without charge.  
This Warranty does not apply where:  
repairs have been made or attempted by others:  
repairs are required because of normal wear and tear:  
the tool has been abused, misused or improperly maintained:  
alterations have been made to the tool.  
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL  
DAMAGES FROM THE SALE OR USE OF THE PRODUCT. THIS DISCLAIMER APPLIES BOTH DURING  
AND AFTER THE TERM OF THIS WARRANTY.  
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED WARRANTIES OF  
"MERCHANTABILITY" AND "FITNESS FOR A SPECIFIC PURPOSE," AFTER THE ONE-YEAR TERM OF  
THIS WARRANTY.  
This Warranty gives you specific legal rights, and you may also have other rights which vary form state to state.  
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above  
limitation or exclusion may not apply to you. Some states do not allow limitation on how long an implied  
warranty lasts, so the above limitation may not apply to you.  
Makita Corporation  
3-11-8, Sumiyoshi-cho,  
Anjo, Aichi 446-8502 Japan  
884269C064  
 

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