16574584
Edition 1
January 2006
Air Screwdrivers
7R Series
Parts Information
Save These Instructions
7R Motor Housing Assembly Parts List
Item
Part Description
Part Number
Motor Housing Assembly
for models ending in -EU
for all other models
Motor Housing
7RA-EU-A40
7RA-A40
1
for models ending in -EU
for all other models
7RA-EU-B40
7RA-B40
*
Warning Label
for models ending in -EU
for all other models
EU-99
WARNING-7-99
7AH-105A
7AH-24
2
3
Bearing Ejecting Nut
Rear Rotor Bearing
†•
3A
4
Trigger Bushing
4RA-91
Reverse Valve
7RA-329
7RA-515
7RA-269
7RA-358
7RA-A516
7RA-B516
R2F-167
7RA-A518
R0BRIC-283
7RA-520
7RA-A517
7RA-519
R0BRIC-283
7RA-664
7AH-A93
7AH-94
5
Reverse Valve Spring
Reverse Valve Cap
6
†•
†•
7
Reverse Valve Cap Seal
Actuating Valve Assembly
Actuating Valve
9
10
11
12
13
14
15
16
16A
17
18
19
20
21
22
23
24
24A
25
26
27
*
Actuating Valve Face
Actuating Valve Bushing Assembly
Valve Bushing Seal
Actuating Valve Button
Actuating Valve Cap Assembly
Actuating Valve Spring
Actuating Valve Cap Seal
Actuating Valve Bumper
Trigger Assembly
†•
Trigger Pin
†
†
Throttle Valve
7RAK-302
7RAK-303
7RAK-304
7AH-51
Throttle Valve Seat
Throttle Valve Seat Support
Throttle Valve Spring
Muffler Assembly
†
3RA-A123
85H-167
7RA-311
7AH-65
†•
†
Muffler O-Ring
Muffler Element
Inlet Bushing Spacer
Inlet Bushing Assembly
Air Strainer Screen
7AH-A565
R0A2-61
R1A-48
†
Dead Handle (for 7RANP1)
Pinch Bolt (for 7RANP1)
Dead Handle Adapter (2) (for 7RANP1)
Nameplate
*
510-638
*
7A-49
*
for models ending in -EU
for all other models
4RA-EU-301
4RA-301
*
*
Nameplate Screws (2)
Horizontal Hanger
BN403-302
7RA-366
Motor Housing Assembly
for models ending in -EU
for all other models
7RL-EU-AL40
7RL-AL40
51
*
Motor Housing
for models ending in -EU
for all other models
7RL-EU-B40
7RL-B40
Warning Label
for models ending in -EU
for all other models
EU-99
WARNING-7-99
* Not illustrated.
• To keep downtime to a minimum, it is desirable to have on hand certain repair parts. We recommend that you stock one (pair or set) of each part
indicated by a bullet (•) for every four tools in service.
† Indicates Tune-up Kit part.
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7R Motor Housing Assembly Parts List
Item
Part Description
Bearing Ejecting Nut
Rear Rotor Bearing
Plunger Bushing
Part Number
7AH-105A
7AH-24
52
†•
53
53A
54
5RLK2C-91
7L-L273
7L-120
Throttle Lever
55
Throttle Lever Pin
56
Reverse Valve
7RL-329
55RP-515
7RL-347
74L-56
57
Reverse Valve Spring
Reverse Valve Lock Pin
Lock Pin Retainer
58
59
60
Retainer Set Screw
Muffler Element
7RL-669
7L-311
†
61
62
Exhaust Deflector
7L-23
†•
†•
63
Exhaust Deflector Seal
Exhaust Silencer
7A-379
64
7L-310
65
Silencer Seal Ring
Throttle Valve Seat Support
Throttle Valve Seat
Throttle Valve
WWV100A1-43
7RAK-304
7RAK-303
7RAK-302
7RL-94
66
†•
†
67
68
69
Throttle Valve Plunger
Throttle Valve Spring
Air Strainer Screen
Inlet Bushing Spacer
Inlet Bushing
†
70
7L-51
†•
70
R0A2-61
7AH-65
72
73
7L-565
74
Suspension Ball
7L-365
*
Dead Handle (for 7RLMC1)
Pinch Bolt (for 7RLMC1)
Dead Handle Adapter (2) (for 7RLMC1)
Rear End Plate Gasket
Rear End Plate
R1A-48
*
510-638
7A-49
*
†•
†
101
102
103
104
105
106
107
108
109
110
111
113
114
7RL-739
7RL-12
Rear End Plate Retainer
Rotor
7AH-118
7RLL-53
7RL-42-4
7RL-3
†•
Vane Packet (set of 4 Vanes)
Cylinder
Front End Plate
7AH-11
Cylinder Dowel
7AH-98
†•
Front Rotor Bearing
Bearing Spring Washer (2)
Front Rotor Bearing Housing
Bearing Housing Spacer
Spindle Assembly
R1-22
7AH-278
7AH-13
7AH-81
for N ratio
7LK-A8
7LL-A8
for L ratio
for M ratio
7LM-A8
115
116
117
118
Seal Support
5RAK-5
Seal Retaining Washer
Seal
7L-303
†
182A53-610
Spindle Planet Gear Assembly (3)
for N ratio (21 teeth)
for L ratio (22 teeth)
for M ratio (18 teeth)
Spindle Planet Gear Bearing (1 for each Gear)
for L or N ratio
7AK-A10
7AL-A10
7AJ-A10
119
7AK-500
7AH-17
7AH-18
120
121
Rotor Pinion (for M and N ratios)
Rotor Pinion Spacer (for M and H ratios)
* Not illustrated.
• To keep downtime to a minimum, it is desirable to have on hand certain repair parts. We recommend that you stock one (pair or set) of each part
indicated by a bullet (•) for every four tools in service.
† Indicates Tune-up Kit part.
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7R Motor Housing Assembly Parts List
Item
Part Description
Part Number
122
Gear Head
for M ratio
7AM-216
7AN-216
7AH-A10
7AH-500
7AN-80
for N ratio
123
124
125
Gear Head Planet Gear Assembly (3) (for M and H ratios)
Planet Gear Bearing (1 for each Gear)
Gear Head Spacer
Gear Case Assembly
for L ratio
7LH-A37A
7LM-A37A
for M and N ratios
127
Gear Case
for L ratio
7LH-B37A
7LM-B37A
D0F9-879
5R-701
for M and N ratios
128
129
130
131
*
Grease Fitting
Grease Shield
Spindle Bearing
R1L-24
Spindle Bearing Retainer
7L-28
Grease Gun
R000A2-228
141A12-26
*
Reverse Valve Cap Wrench
*
Tune-up Kit
for Models 7RALC1, 7RALD1, 7RAMC1, 7RALP1, 7RAMC3, 7RAMP1, 7RANP1 and
7RALC3 (includes illustrated parts: 3, 7, 10, 16, 19, 20, 22, 24, 24A, 27,
101, 105, 109 and 117)
7RA-S/D-TK1
for Models 7RLLC1, 7RLLC3 and 7RLMC1 (includes illustrated parts: 53, 61, 63, 65, 67, 68,
70, 101, 103, 105, 109 and 117)
7RL-S/D-A/T-TK1
* Not illustrated.
• To keep downtime to a minimum, it is desirable to have on hand certain repair parts. We recommend that you stock one (pair or set) of each part
indicated by a bullet (•) for every four tools in service.
† Indicates Tune-up Kit part.
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5
Series 7 Clutches Exploded Diagram
NON-ROTATING
FINDER
NON-ROTATING
FINDER
(Dwg. TPA899-1)
6
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Series 7 Clutches Parts List
Item
Part Description
Cushion Clutch Attachment
(assembled with Medium Clutch Spring)
Clutch Housing Assembly
Housing Bushing
7C1
7C3
7C1
7C1-A580A
7P1-781
---
7C3
201
7C3-A580A
7C3-781
202
203
204
Finder Retaining Spring
Adjusting Hole Cover
Clutch Driver Assembly
(assembled with Medium Clutch Spring)
Clutch Driver
102A60-628
7C-415A
7C-415A
7C-A581A
7C-581A
7C-589A
2U-696
7C-A581A
7C-581A
7C-589A
2U-696
•
•
•
•
•
•
205
206
207
208
209
210
211
Front Clutch Jaw
Jaw Bearing Ball (12)
Clutch Ball Spacer
Clutch Release Ball (9)
Clutch Ball Seat
7C-401A
4U-31
7C-401A
4U-31
7C-627
7C-627
Clutch Spring
Light (black)
7C-L583A
7C-583A
7C-H583A
7C-704B
7C-623
R02W-696
7C-588A
7C-582A
4C-626
7P1-584
7C1-586A
5C1-931-4
5C1-930-4
5C1-853
RX1-629
---
7C-L583A
7C-583A
7C-H583A
7C-704B
7C-623
R02W-696
7C-588A
7C-582A
4C-626
7P1-584
---
Medium (yellow)
Heavy (green)
212
213
214
215
216
217
218
219
220
221
221A
222
223
224
225
226
*
Spring Seat Stop
Clutch Spring Seat
Spring Seat Bearing
Adjusting Nut Lock
Clutch Adjusting Nut
Plunger Spring
•
•
Disengaging Plunger
Bit Holder
•
•
Retaining Sleeve Spring
Bit Retaining Sleeve
Sleeve Spring Retainer (Blue)
Bit Retaining Ball
---
---
---
---
Bit Holder Assembly
Bit Retaining Spring
Bit Retaining Ball
7C3-A586
102A60-241
AV1-255
102A60-242
102A60-630
5C1-416
---
---
Finder Spring
---
Bit Holder Guide
---
*
Clutch Adjusting Key
5C1-416
* Not illustrated.
• To keep downtime to a minimum, it is desirable to have on hand certain repair parts. We recommend that you stock one (pair or set) of each part
indicated by a bullet (•) for every four tools in service.
Series 7 Clutches Parts List
Item
Part Description
Direct Drive Attachment
Housing Assembly
Housing Bushing
7D1
7D1
301
7P1-A580
7P1-781
7D1-211
7AH-118
7D1-586
RX1-629
5C1-931-4
5C1-853
5C1-930-4
302
303
304
305
306
307
307A
308
Spacer
Spacer Retainer
•
•
•
•
Bit Holder
Bit Retaining Ball
Retaining Sleeve Spring
Sleeve Spring Retainer (Blue)
Bit Retaining Sleeve
• To keep downtime to a minimum, it is desirable to have on hand certain repair parts. We recommend that you stock one (pair or set) of each part
indicated by a bullet (•) for every four tools in service.
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Series 7 Clutches Parts List
Item
Part Description
Positive Drive Attachment
Clutch Housing Assembly
Housing Bushing
7P1
7P1
7P3
7P3
401
7P1-A580A
7P1-781
---
7P3-A580A
7C3-781
102A60-628
---
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
416A
417
418
*
Finder Retaining Spring
Bit Holder
7P1-586
---
Bit Holder Assembly
Bit Retaining Spring
Bit Retaining Ball
7P3-A586
102A60-241
AV1-255
PX3-587
R2-285
7P-581
7P1-211
7P1-584
RX2-626
7AH-118
---
---
---
•
•
Clutch Jaw (2)
PX3-587
R2-285
7P-581
7P1-211
7P1-584
RX2-626
7AH-118
RX1-629
5C1-930-4
5C1-853
5C1-931-4
---
Clutch Jaw Retaining Ring
Clutch Driver
Clutch Driver Spacer
Disengaging Plunger
Plunger Spring
•
•
•
•
•
Clutch Driver Spacer Retainer
Bit Retaining Ball
Bit Retaining Sleeve
Sleeve Spring Retainer (Blue)
Retaining Sleeve Spring
Finder Spring
---
---
---
102A60-242
102A60-630
Bit Holder Guide
---
• To keep downtime to a minimum, it is desirable to have on hand certain repair parts. We recommend that you stock one (pair or set) of each part
indicated by a bullet (•) for every four tools in service.
* Not illustrated.
Parts and Maintenance
When the life of the tool has expired, it is recommended that the tool be disassembled, degreased and parts be separated by material so that they can be
recycled.
Tool repair and maintenance should only be carried out by an authorized Service Center.
Refer all communications to the nearest Ingersoll-Rand Office or Distributor.
Related Documentation
For additional information refer to:
Product Safety Information Manual 04585006.
Product Information Manuals 80167299, 80167349.
Product Maintenance Information Manual 16575276.
8
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Notes
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Notes
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Notes
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