Ingersoll Rand Power Screwdriver 636103 User Manual

OPERATOR’S MANUAL  
INCLUDE MANUAL: 636027 HYDRAULIC COUPLERS AND ADAPTERS (PN 97999Ć183)  
636103  
8-7-85  
RELEASED:  
REVISED:  
(REV. L)  
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE  
11-20-00  
636103  
“DU-ALL” CONTROL HANDLE  
LIGHT WEIGHT PISTOL GRIP  
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,  
OPERATING OR SERVICING THIS EQUIPMENT  
.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.  
Whip Hose must not be used on this control hanĆ  
WARNING  
dle in place of the tube and nozzle assembly. Pressures develĆ  
oped are too great and may burst hose causing accidental  
injection.  
SERVICE KITS  
Use only genuine AROR replacement parts to assure compatible  
pressure rating and longest service life.  
71139 for repair of control handle.  
OPERATION  
There are no complicated adjustments and it is easy to clean and serĆ  
vice. It uses line pressure for normal lubrication, but for tough fittings,  
operator merely squeezes (14) handle several times until fitting opens.  
A maximum of 10,000 p.s.i. (689bar) can be reached by squeezing the  
(14) handle several times.  
When removing the control handle from a grease fitting, do not pull the  
hydraulic coupler straight off of the fitting. Move the control handle so  
that the 636028 hydraulic coupler is at an angle of 30_ to 45_ from the  
centerline of the fitting. Doing this will ease the removal of the coupler.  
MAXIMUM INLET PRESSURE 7500 P.S.I. (517 BAR)  
W
ARNING: HIGH PRESSURE DEVICE  
IMPROPER USAGE OF EQUIPMENT COULD RESULT IN SERIOUS INJURY.  
THE POSSIBILITY OF INJECTION INTO THE FLESH IS A POTENTIAL HAZARD.  
NEVER ALLOW ANY PART OF THE HUMAN BODY TO COME IN FRONT OF OR IN  
DIRECT CONTACT WITH THE MATERIAL OUTLET.  
AN INJECTION INJURY CAN BE SERIOUS! IF INJECTION SHOULD OCCUR, CONTACT A  
QUALIFIED PHYSICIAN FOR IMMEDIATE TREATMENT OF SUCH INJURIES.  
INGERSOLL-RAND COMPANY  
P.O. BOX 151 D ONE ARO CENTER D BRYAN, OHIO 43506Ć0151  
&
(419) 636-4242  
D
FAX (419) 633-1674  
E2000 D PRINTED IN U.S.A.  
 
PARTS LIST  
Item Description (size in inches)  
1 Nut  
Qty Part No.  
(2) 72458  
(2) 72258  
(1) Y11Ć104ĆC  
(1) 2484  
Item Description (size in inches)  
Qty Part No.  
(1) 76493  
(1) 76994  
(1) 76494  
(2) Y16Ć205  
(2) 71496  
(1) 71115  
(1) 71116  
(1) F51Ć50  
(1) 71114  
(1) 71113  
(2) 71112  
(1) 71118  
(2) 70709  
71139  
16 Adapter  
17 Filter  
2 Pin  
3 Nut (1/4" Ć 28)  
4 Set Screw  
5 Piston  
18 Spring  
n19 Ball (.1562" dia.)  
n20 Spring Stop  
n21 Spring  
n22 Valve Seat  
23 Spring  
(1) 71111  
(1) F162Ć1  
(1) 71303  
(1) 3571  
6 Needle  
7 Tube  
8 Valve Body  
9 Outlet Check  
10 Body  
(1) 71122  
(1) 71120  
(1) 126  
24 Spring  
n25 Packing Washer  
n26 Packing  
27 Head  
11 Retainer  
12 Spring  
(1) 71121  
(1) Y16Ć204  
(1) 71110  
(1) 73485  
13 Ball (.1250" dia.)  
14 Handle  
28 Link  
n Service Kit  
15 Body  
1
2
3
4
5
6
21  
7
H
28  
27  
26  
25  
H
24  
23  
8
H
10  
636028 COUPLER  
(See Manual 636027)  
22  
19  
11  
12  
9
20  
H
21  
13  
20  
19  
NOTE: All Threads are Right Hand.  
z Torque to 60 Ć 70 ft lbs (81.3 Ć 94.9 Nm).  
H Apply anaerobic pipe sealant to threads.  
14  
15 z  
Place Wrenc
on these Fla
18  
17  
H
Straight Swivel  
15 Bo
Z" Swivel  
16 z  
1/8'' N.P.T.F.  
Remove at this point  
636103  
PAGE 3 OF 4  
 
PN 97999Ć115  
636103  
PAGE 4 OF 4  
 

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